Sea Grant staff learned more about aquaponics from a tour of the Superior Fresh facility in Wisconsin. Here they stand in front of some Atlantic salmon being readied for market. From left to right: Sharon Moen, Jenna Mertz, Marie Zhuikov, Emma Hauser. Image credit: Kyle Woolever, Superior Fresh.

Superior Fresh knows what it takes to raise fish on land and plants in water.

The aquaponics business, located on 800 acres of rolling woodland and prairie in Hixton, Wisconsin, has been raising Atlantic salmon and growing salad greens in its indoor facilities since 2017. The business reports it’s the largest of its kind in the world, producing 1.5 million pounds of salmon per year plus organic-certified salad greens. 

It’s a big operation, and one I had the chance to tour in late October with a small group from Wisconsin Sea Grant that included Sharon Moen, food-fish outreach coordinator; Emma Hauser, aquaculture outreach and education specialist with Wisconsin Sea Grant and the UW-Stevens Point Northern Aquaculture Demonstration Facility (NADF); and Marie Zhuikov, fellow science communicator.

It was good opportunity for me, a newcomer to Sea Grant and the world of aquaculture, to learn more about fish farming and Superior Fresh’s recirculating aquaculture system (RAS). Wisconsin Sea Grant supports aquaculture research, including Hauser’s work in outreach, education and workforce development at NADF. Many of the interns NADF hosts go on to work at Superior Fresh—a fact evidenced by all the friendly faces Hauser recognized during our tour.

After pulling plastic coverings over our shoes (which required some artful hopping on my part), we followed Kyle Woolever, director of operations and a UW-Stevens Point graduate, as he showed us around the facility, which recently experienced a 60,000-square-foot expansion. He explained that the building houses half a million fish, all of which are reared in and transferred between tanks based on fish size and stage of lifecycle. Salmon are raised from egg to market size—which is about 10 pounds in just over two years.

All those fish, of course, require a constant flow of water. Gesturing toward the big tanks, Woolever talked about the water footprint of the facility.

“Two small wells are raising all of what you’re going to see on 50 [gallons per minute],” he said. (Residential wells pump between five and 10 gallons per minute.)

How does Superior Fresh raise salmon using relatively little water? The answer is their RAS, which includes high-tech equipment and monitoring to effectively clean and recycle the water throughout the facility. This water is also used in the greenhouse, where leafy greens further remove the nutrients they need to grow. The water then returns to the fish, and the cycle restarts.

Superior Fresh captures all wastewater from the production system by irrigating over 50 acres of native grasses and alfalfa, while operating with zero wastewater discharge. The grasses and alfalfa are cut and baled several times annually and are used by local farmers for cattle bedding. The business also uses other regenerative farming practices, such as creating a soil amendment from digested fish manure, which can be injected into fields before planting.

After touring the aquaculture facility, Woolever led us to the greenhouse, where the thrum of churning water faded to the quiet sound of plants photosynthesizing. It’s here where the nutrient-rich fish water fuels the growth of Superior Fresh’s organic salad greens.

Entering the greenhouse was an arresting sight. Rows of white rafts filled with lettuce, kale, mustard, arugula and sorrel floated in long tanks of water. Sam Heward, greenhouse manager, explained how plants make a linear journey from one side of “the pond” to the other. Baby greens spend about three weeks on the water before harvest.

The greenhouse is warm and bright and, we joke, the perfect place to be in winter. And it’s not just plants and humans that enjoy the summer-like conditions.

“It’s a perfect environment for plants,” said Heward, “which makes it also a perfect environment for [plant] diseases.”

The team is vigilant about watching for root disease and will change varieties or flush the tank if problems arise.

By the end of the tour, it was clear that Superior Fresh is working so that Atlantic salmon don’t have to be airfreighted across oceans from Chile or northern Europe—they can come from your local community—and greens don’t have to be grown thousands of miles away in sun-soaked states. In other words, they’re successfully forging another way to eat Wisconsin fish (with a side of salad).

The post A peek inside Superior Fresh first appeared on Wisconsin Sea Grant.

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Blog | Wisconsin Sea Grant

Blog | Wisconsin Sea Grant

https://www.seagrant.wisc.edu/blog/a-peek-inside-superior-fresh/

Jenna Mertz

By Eva Ryan, University of Wisconsin-Madison

Continuing Wisconsin Sea Grant’s 50th anniversary blog series, I interviewed Sharon Moen, the Eat Wisconsin Fish outreach specialist. During our time together, we discussed the past, present and hopes for the future of producing fish in Wisconsin for local and global consumption.

Sharon Moen holds smoked fish on the shores of Lake Superior. Image credit: Marie Zhuikov, Wisconsin Sea Grant

“I’m having fun with the position because I get to use my science communication skills to help American food-fish aquaculture and fisheries succeed against a challenging and changing global backdrop,” Moen said. “It feels like meaningful, important work.”

Moen’s work largely focuses on supporting food-fish aquaculture and fisheries in Wisconsin, which includes improving consumer awareness and acceptance. She explores topics of fish production, consumer demographics and how to connect local fish growers with people throughout the state.

Moen reports that commercial fishers were hampered by labor shortages last year and would like help navigating changes to state regulations. Her conversations with Wisconsin’s growing aquaculture industry indicate they could use technical help in the form of research on specific topics, finding fish processors and marketing.

“So many good things have happened in the last 50 years,” said Moen, starting with the commercial fishing industry of the Great Lakes: “The state’s commercial fishing industry was almost wiped out because of the invasion of sea lamprey, overfishing and changes to the ecosystem.” But due to progressive sustainable fishery management decisions, the fisheries have recovered, maintaining opportunities for people to make a living from plying the Great Lakes for food.

“It’s interesting to see how the industry has changed and how generational fishing families have held on and retained optimism. This is most evident in the way that, during the worst of the pandemic in 2020, the Red Cliff Band of Lake Superior Chippewa opened a fish processing and marketing business to help their members. It is encouraging to witness how the Great Lakes can still provide food and livelihoods for people.”

Similar to Great Lakes fisheries, the Wisconsin aquaculture industry has experienced many advances in the past 50 years. “We grow shrimp on old dairy farms now,” Moen said. “The largest on-land aquaponic facility for salmon is in Hixton, Wisconsin. Fifty years ago, people would think you were crazy if you said we were going to grow salmon on land and shrimp in old barns.” Moen goes on to applaud the innovation of aquaculture specialists, noting how exciting it is to observe the industry changing.

As industries continue to change, it only makes sense to look forward. When asked about the future of food fish production in Wisconsin, Moen was sure to touch on climate change and aquaculture’s role in improving food security and environmental resilience in the next 50 years.

“Already about half of the seafood Americans consume is raised on farms,” she said. “These farms could be, and maybe should be, down the road instead of halfway across the planet.”

The meat industry is a known contributor to carbon emissions and Earth’s changing climate. Moen specifically mentioned the feed conversion ratio of cows, pigs, and chickens. Compared to these animals, the feed conversion ratio of fish is significantly lower, effectively saving resources while providing an impressive yield of protein and essential nutrients for brain development in children and heart health.

“I think fish are going to be one of our most important sources of protein in the near future, especially as we get better at growing them in contained facilities. As people coming to terms with technology, where their seafood comes from and climate change, these changes have to happen.”

Further research on the food sources we use for feeding fish are being conducted each day. For example, scientists are trying to determine how we can grow algae containing omega-3 fatty acids and other beneficial nutrients to feed fish. That way, when we eat the fish that consume these algae, we also reap the benefits of those nutrients. All in all, the advancements taking place in the aquaculture industry are bountiful and exciting.

Considering the human health and environmental benefits of being a piscivore, Moen summed it up best when she said, “Eat fish, people!”

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Wisconsin Sea Grant

Olivia Dachel, a Merrill High School teacher who is active in Wisconsin Sea Grant educational programs, has again put knowledge she gained through Sea Grant to help her students succeed. Her team of students took home the Judges’ Choice Best Tabletop System Design Award in the 2021 Aquaculture Challenge competition cosponsored by Lake Superior State University in Sault St. Marie, Michigan, and Michigan Sea Grant.

Drew Polak sits next to his team’s award-winning aquaponics system. Image credit: Olivia Dachel

Three of the team members were part of a team that won two awards in last year’s competition. They were team captain Drew Polak, a senior who plans to attend the University of Wisconsin-Platteville for engineering after he graduates; Brendan Blystone, a sophomore who developed the system’s automated monitoring coding; and Teeny, a goldfish who represented an aquaculture fish species.

The students were challenged to create a small-scale aquaponics system, which included developing a way to monitor system parameters such as air and water temperature, luminosity and soil moisture. They also developed an action plan to help ensure the business succeeds.

Their system featured a self-contained aquaponics unit in a sleek countertop cabinet with a built-in 10-gallon aquarium. The adjacent gardening system was accented with grow lights and a mounted touch-screen tablet for system monitoring.

“They really upgraded the automated monitoring system this year,” Dachel said. “I was so impressed with it!”

Aquaponics is a combination of aquaculture, which is growing fish and other aquatic animals, and hydroponics, which is growing plants without soil. To be successful, an aquaponics unit must carefully balance nutrients, fish, bacteria and plants. Anything out of balance will cause the system to collapse. (A video produced by Sea Grant presents one of these systems.)

The Merrill team competed against 19 others from across the Midwest, totaling over 300 students in grades 9-12. The team benefitted from information provided by the Sea Grant-sponsored Northern Aquaculture Demonstration Facility.

“They provided a virtual tour, plus schematics and baseline information that the students needed,” Dachel said.

The pandemic provided challenges to the team last year. This year was no different.

“If anything, it offered even more challenges,” Dachel said. “Even though we could have been face-to-face, due to student options for attending school at home or in a hybrid fashion, and due to the number of quarantines and health factors, it was very difficult to get students to meet in person to discuss the project. Most of the work occurred at home in separate areas or in the classroom at separate times when others weren’t around. When you’re working on circuitry, that’s pretty difficult.”

However, something must have gone right, given the team’s outcome. Just think what they could do if they were all together.

Oh, and Teeny? He now lives at home with Dachel.

The post Merrill High School earns aquaculture system honors a second time first appeared on Wisconsin Sea Grant.

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Marie Zhuikov

If you’re interested in aquaculture, Wisconsin Sea Grant has released a new publication for you.

Dr. Ryan Newton (Photo: UW-Milwaukee School of Freshwater Sciences)

Written by Ryan Newton, an assistant professor at the University of Wisconsin-Milwaukee School of Freshwater Sciences (SFS), this 20-page paper describes the importance of microorganisms in freshwater aquaponics. It’s the first in a series of aquaculture technical briefs produced by Fred Binkowski, senior scientist at SFS and aquaculture outreach specialist at Wisconsin Sea Grant.

Titled “Microorganisms in Intensive Aquaponics,” the paper starts with an explanation of exactly what microorganisms are and then covers the diversity of roles they play in aquaponics systems. Although they may not be the first part of an aquaponics system that comes to mind, microbes are crucial to the healthy functioning of the system. The paper includes suggestions for biosecurity and suggestions about pre- and probiotics. A table of common freshwater fish pathogens is also included.

Binkowski said, “This is a great resource for fish farmers because it provides a clear picture and understanding of the function of the invisible workers — the bacteria – that form one of the most important components of a healthy and productive aquaponics system.”

The paper is available for free download at Wisconsin Sea Grant’s online publications store at publications.aqua.wisc.edu.

The post New aquaculture paper produced; will be first in a series first appeared on Wisconsin Sea Grant.

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Jennifer Smith

Sea Grant effort will support growth of land-based salmon industry in U.S.

 

Meeting attendees from across the country got a true taste of a northern Wisconsin winter at the inaugural meeting for a Sea Grant-funded effort to support the sustainable development of the land-based Atlantic salmon industry in the U.S.

As the gathering kicked off in Washburn in December, the mercury read a nippy 6 degrees Fahrenheit, with subzero wind chills. Yet energy levels inside the Harbor View Event Center were high as approximately 50 attendees began laying the groundwork for a robust collaboration that was dubbed RAS-N, for “Recirculating Aquaculture Salmon Network.”

The effort is being funded as part of a larger package of $16 million in federal aquaculture grants announced in September 2019 by the National Sea Grant Office.

Participants at the meeting included Sea Grant staff from Maryland, Maine and Wisconsin, as well as the National Sea Grant Office; National Oceanic and Atmospheric Administration (NOAA), U.S. Department of Agriculture (USDA) and U.S. Fish and Wildlife Service staff; and representatives from private industry, including feed and salmon producers.

Maryland Sea Grant is leading the three-year project to identify and address challenges faced by the land-based Atlantic salmon (Salmo salar) industry. The Wisconsin and Maine Sea Grant programs are partners in the multistate consortium. The project builds upon earlier Sea Grant investment in this area, including research based in Wisconsin.

The December event spanned two full days of presentations and discussion. It also featured a tour of the University of Wisconsin-Stevens Point Northern Aquaculture Demonstration Facility (NADF) in nearby Bayfield. Attendees observed various NADF research projects with Atlantic salmon and other fish species.

Emma Wiermaa, an aquaculture outreach specialist with Wisconsin Sea Grant and NADF, and Greg Fischer, assistant director and research program manager at NADF, played major roles in organizing this productive event.

Said Fischer, “I was very impressed by the commitment of the group, who showed up in the middle of a good old-fashioned Wisconsin snowstorm. Even with record-setting low temperatures, many expressed how glad they were that they came, some from as far as Europe.”

Growing the economy—and the workforce

As one of the conference speakers noted — Brian Peterson of the USDA’s National Cold Water Marine Aquaculture Center in Maine — seafood represents the United States’ largest trade deficit of any agricultural product. And, as David O’Brien, acting director of the NOAA Fisheries Office of Aquaculture, told the group, “Wild fisheries alone cannot meet the increasing demand for seafood.”

This sets the stage for sustainable U.S. aquaculture to help meet the world’s demand for seafood while growing a sector of the U.S. economy.

Emma Wiermaa, aquaculture outreach specialist with Wisconsin Sea Grant and the University of Wisconsin-Stevens Point Northern Aquaculture Demonstration Facility. (Photo: Jim Gill)

As Wiermaa observed, “Land-based, water reuse systems for growing Atlantic salmon allow the fish to be raised close to market, with limited impacts on the surrounding environment. The result is fresh, local filets for consumers.”

Wisconsin-based Superior Fresh is already having success in this arena as the country’s first land-based Atlantic salmon producer and world’s largest aquaponic farm. Said Chief Science Officer Steve Summerfelt, 99.9% of the facility’s water flow is recycled, and there is zero discharge to surface water. Superior Fresh currently employs more than 70 staff and is expanding.

Representatives from Riverence, Whole Oceans and American Salmon — other private entities currently in this space or preparing to launch facilities — also presented.

Several speakers addressed the educational and workforce development aspects of the industry.

Scarlett Tudor of the University of Maine’s Aquaculture Research Institute described her campus’ approach to fostering the future aquaculture workforce. By placing paid interns in companies, the university helps students build their resumes while conducting research for industry that may not otherwise be possible. The university is also interested in reaching noncredit students. As Tudor noted, hands-on experience is key in the aquaculture world, and not everyone needs a degree for their particular career path.

Wiermaa noted that NADF hosts one or two student technicians at a time, and more than 90% of those techs find aquaculture positions after their stint in Bayfield is over. UW-Stevens Point is a leader in aquaculture education. It is the first accredited university in Wisconsin to offer an aquaculture minor (which is still uncommon in U.S. colleges) and the first in the country to offer full-semester aquaponics courses, a master class and professional certificate program.

Aquaculture manager Kyle Woolever handles young Atlantic salmon at Wisconsin-based Superior Fresh, an aquaponic farm raising leafy greens along with fish. (Photo: Sara Stathas)

Fish health, biosecurity, consumer perceptions and other topics were also addressed during the wide-ranging meeting. The aim of this gathering was to bring together a small, focused group of stakeholders to get the project off the ground.        

Said Summerfelt, “I’m excited that Sea Grant has supported RAS-N, which has brought together land-based salmon stakeholders–producers, suppliers, trainers of the workforce, and academics—for the first time. With this kickoff meeting in Washburn, we have begun preparing a roadmap to address our needs and gaps in knowledge to reduce risk and increase production efficiencies, as well as consumer awareness. RAS-N is providing a terrific venue for collaboration.”

Future steps in 2020 will be a RAS-N session at the Aquaculture America conference in Honolulu in February, and a fall gathering at the Institute of Marine and Environmental Technology in Baltimore. Organizers expect to invite a larger group of stakeholders to the Maryland meeting as the collaboration continues to take shape.

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News Releases – Wisconsin Sea Grant

News Releases – Wisconsin Sea Grant

https://www.seagrant.wisc.edu/news/salmon-aquaculture-project-kickoff/

Jennifer Smith